Saturday, January 23, 2010
Faux Beams
When I did the drywall in the living room and dining room I did not finish the door jamb between the two rooms. I wanted to use some of the same reclaimed timber that I used for the mantle to create a beamed look for the doorway. Well that kind of went by the wayside for a while and I thought I would try to buy or make some french doors that would look old and worn. The problem is the size of the opening. it is 8 ft tall. Finding ready made doors that fit the opening was proving to be a problem as was making them. I was really wishing that I had just wrapped the whole thing with sheet rock and had it textured to match when I had the walls done originally. I could do it now but matching the texture exactly is always a problem and I did not want a miss-match patch job. I went back to the rustic beam idea and decided to expirament with some cheap 1X lumber. I studied some distressed furniture and looked up some ideas on the internet. Here is the end result. I am pretty happy with the way it all turned out. I learned some lessons that I would do differently, but nothing that makes me want to scrap the attempt and start over. So far the reaction from everyone that has seen it has been very positive. Please feel free to add any comments positive or not.
Dining Room Progress
The dining room is comming along quite well. I have finished all the painting. I was not going to paint the ceiling but after the walls and trim were painted the ceiling looked pretty dingy so I decided to go ahead and do it. I already had a bucket of left over paint. All that remains to do is install and paint the base board and trim around the doors. I used the same red paint that was left over from when Robin painted the walls originally. The frieze and crown molding was looking pretty bad. there were some cracks showing up between the crown and the ceiling. Some caulk and a coat of glossy white paint has really made a big difference in the look.
Saturday, January 2, 2010
Wall Texture
This is just an update on the dining room progress, which I am really happy about. It took two days for the skim coat to dry in the corner on the outside wall without any insulation in the bay. I debated about cutting the drywall out and adding some insulation but decided not to. It goes against my nature so I still have twinges of regret when I think about it. I find it very hard to leave a mistake uncorrected.
Thursday afternoon I sanded the walls and yesterday I sprayed the texture. I have to say this is the fastest I have ever completed such a task. It took me many days between trips to complete the bedroom. once the skim coat is on it must be sanded. Sanding drywall joints and patches is a laborious and messy job. The dust is extreemly fine and seems to find it's way into every place in the house from one end to the other. I decided to try mechanical sanding this time. I hooked the shop vac to the dust port on my random orbital sander and with 80 grit paper sanded all three walls in about an hour or so. The really cool thing is that there was no dust! The vac did a superb job. I can't believe it has taken me this long to figure this out!
There are a couple of good reasons actually. One is that the vacume adapter for my sander really didn't fit well(thanks to Porter Cable)It just occurred to me that wrapping a single layer of duct tape(the handy-man's secret weapon) around the port on the sander would hold the adapter in place. It did! I tried electrical tape in the past and the results were not acceptable.
The second and biggest reason is my recent discovery of bags for the shop vac! I don't know how long they have been around, but they turn a good tool into a fantastic system. Why didn't someone tell me about these things years ago. The dust filter on a shop vac clogs with dust pretty quickly(duh)when you vaccum up any kind of fine particles. Dry wall dust is especially bad clogs the filter very quickly. Once the filter is clogged the suction is reduced substantially. The bags are fantastic. All the dust is contained in the bag and the filter stays clean. I'm telling you this is really fantastic.
Wednesday, December 30, 2009
Floor Plans

When ever I read a magazine article about a remodel I like to see the before and after floor plan. So, I thought I'd post the before and after plans in case anyone else who might read this is like me. The plan above is as it was when we bought the house. There was a double door closing the entry off from the living room. The dining room was completely open to this wierd entry and there was a pass through from the dining room flanked by collumns on the angled wall. I removed the columnns and closed the wall between the entry. I also removed the wall with the strange double doors opening the entry to the living room rather than the dining room.

The other major change to the plan was to close off the hallway. This added a measure of privacy to the rooms that open off the hall so that you can't sit in the living room and look directly into the bathroom and bedroom. I also deleted the hideous wet bar. Yuck! The hall now separated from the living room has a lower ceiling which created the really cool alcove above the hall where I have installed cove lighting and gives us a place to display our little Christmas trees.

The interesting thing about the demolition was the discovery of the original floor plan(above) which was very different than either of the configurations shown here. After removing the tile the original chalk snap lines could be seen. In the original plan the hallway was not open to the living room. The current closet was a short hall that connected to the main hallway with a coat closet on one side. I think I like the way it is now better.
One of my current favorite programs on HGTV is a show called "Holmes on Homes". It is a Canadian program as many of the best ones are. Holmes is a contractor that fixes renovations and new construction that was done incorrectly or that have gone bad. It is very interesting to see some of the disasters created by licensed contractors and builders that have to be completely torn out and re-done. Renovating this house I can really relate to that.
The Dining Room
These two photographs are of the walls in our dining room after I sanded the texture with a belt, and random orbital sander. After I finished sanding it had kind of a cool distressed look. If not for the peeling part I might have left it that way.
The next two pictures are of the same walls after I skim coated them with drywall compound.
I decided it was time to get moving on another room remodel. The dining room was next on the list. I walled in the opening to the entry a couple of years ago and had it professionally textured when I had the living room done with a nice knock down texture. The other three walls were still the same wierd texture that the rest of the house has. I am not sure if it was applied with a trowel or a roller, but I could not match it. I successfully skim coated and re-textured three walls in the spare bedroom recently and it turned out really well. I decided I would do the same in the dining room. I hand applied the skim coat in the bedroom and it was a lot of work. I thought I would try a different method in the dining room. I used the texture sprayer and sprayed on a thinned coat of drywall compound then troweled it smooth while it was still wet. It worked pretty well and went a lot faster than the trowel on method.
I sanded down the highest spots on the wall before applying the mud and I think it helped a lot. Now all I have to do is sand it all smooth, re-texture and paint.
The floor in this room is not level. There is a low spot in the corner nearest the front door and a high spot just in front of the opposite wall near the door to the kitchen. The difference in the two is 3/4 of an inch! I had the same problem in the entry and tried everything I could think of to level it out. I rented a large floor grinder, which was heavy and very hard to control and did very little to take down the high spot. Then I found a diamond grinding wheel that fit my 4.5 inch grinder and it worked a lot better. It made a lot of dust though. To finish the job I tried the self leveling underlayment. I finally did get the floor level enough to lay the tile.
I used the grinder on the hump in the dining room with moderate success. Although I burned out the motor on the grinder. Oh well, lesson learned; don't use a 6" wheel on a 4.5" motor. I think I will fill in some of the lowest spots and let it go. Carpeting will hide the rest.
Sunday, September 20, 2009
Replacement windows
This is my second try at installing replacement windows in our current home. There are some challenges doing the installation in a brick sided house. It is way harder than with wood siding where you just cut the siding around the window with a circular saw and remove the fasteners, most likely nails, and the window comes off and the new one goes on. You can install the necesary flashing and cover the opening with trim.
Brick is a whole new ball game. Unless you want to remove the brick which could get very expensive and messy the window must be collapsed in the opening. That means all the glass must be removed from the fixed side of the frame and the frame is pried out of the opening. There is generally a 1x nailer installed around the opening to nail the fins to. The aluminum fins sometime tear out leaving the nail in place, but my experiece has been that the nailer generally splinters out.
Replacement windows don't have nailing fins for obvious reasons so the are secured by screwing the side and head jambs into the framing. Sounds easy but in my case there is a 1/2 inch styrofoam insulation board on the outside of the framing, then the 1X nailer is outside of that. Even though the replacement vinyl window frames are an inch thicker than the old aluminum windows the inside edge is just barely into the framing which means you have to hit that 1X nailer with the screws you put through the side and head jambs to hold the window in place.
Another challenge is fitting the window into the opening. I have always used the measurement of the rough opening in the framing when purchasing replacement windows. The manufacturers always make the window 1/2 inch smaller than the rough opening to allow room to shim. however the opening in the brick doesn't necessarily match. since you want the window to extend past the edge of the brick you need to take that into account. In this case the window was slightly larger and I had to use spray foam to fill the void on one side so I could caulk around the edge of the window.
Sofit replacement
It seems like everything on this house is wearing out. The mortar on the brick is failing in many places, window sills in particular and the fascia and soffits are rotting. This one was particularly bad and had to be replaced. There was evidence of some leakage and some of the supporting structure needed to be replaced as evidenced by this soffit falling down. I replaced it with hardy siding boards. they are not as thick as the original boards which left some gaps between the soffit and the brick in some places.
I think the hardy plank looks pretty good. I even found an abandoned wire for a light and put in a box to install a light at a later time. The original soffit material had failed long ago and someone had covered over it with 1/4 inch plywood. I guess they didn't want to bother with the light. None of the spot lights have electrical boxes.
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